Good for your business, good for the planet
Because the much-maligned style trade appears to be like to wash up its act, on-demand direct-to-fabric printing may simply characterize its, and your, greatest alternative.
In keeping with McKinsey, 71% of style producers intend to nearshore operations, and the on-demand manufacturing mannequin helps guarantee lean manufacturing to make these ambitions viable.
Digital print know-how is vital to unleashing creativity, answering the decision for extra sustainability, extra exactly (and cost-effectively) answering shopper calls for, and eliminating pointless provide chain complexity and threat.
Analogue manufacturing will doubtless stay for large-quantity, easy orders, however demand for such orders is shrinking. Producers who want flexibility of their operations, diversification to reply altering market dynamics and challenges, and profitability from any order more and more realise digital isn’t merely a pleasant have, it’s a should have.
Folks look forward to finding precisely what they’re in search of, purchase on the contact of a display, and have it in a day or two.
Digital textile printing is the one sensible strategy to reply that demand, shortly, with out overproduction or complication. Merely put, 30% of manufacturing is presently going to waste, and the digital on-demand manufacturing functionality is an efficient technique of avoiding stock creation.
It means producers can create extra merchandise, and extra numerous merchandise and functions, with much less assets. It means supplying by demand slightly than producing for stock, and planning and adjusting in actual time.
Why Kornit
Kornit Digital gives the one pigment-based digital direct-to-fabric system with inline fixation and curing, enabling a single-step, single-operator course of to ship sturdy, retail-quality, ready-to-ship impressions on all kinds of materials, in any amount.
Our clients typically credit score the system with enabling quick, low-cost achievement of designs with out limitation of graphics or color on pure materials, offering an alternative choice to dye-sublimation for polyester to satisfy the calls for of a B2C operation.
Used at the side of Kornit’s proprietary NeoPigment Robusto ink set, Kornit manufacturing programs are Oeko-Tex Eco Passport licensed, GOTS permitted, and Bluesign licensed to satisfy the best sustainability requirements, whereas the softener resolution ensures a gentle hand-feel to satisfy the wants of even probably the most discerning style designers, as demonstrated by an eclectic group of designers taking part in our sequence of Kornit Style Week occasions, which noticed creators convey each style and residential décor collections from design to actuality in mere weeks utilizing this on-demand manufacturing know-how.
As outlined in Kornit’s 2021 Influence Report, a life cycle evaluation of Kornit Presto S demonstrated the system makes use of as much as 95% much less water and 94% much less vitality relative to modern screenprinting options, whereas producing as much as 83% fewer greenhouse gasoline emissions.
By enabling quick, on-demand achievement, producers can create samples on the push of a button and wish by no means produce extra stock; that is enabling Kornit customers to ascertain worthwhile onshore and nearshore operations, together with in such high-cost city centres as London, New York, and Los Angeles.
That is preferrred for a consolidated “micro manufacturing facility” mannequin that comes with the entire end-to-end manufacturing of completed items below one roof, whereas inline pretreatment of supplies helps mitigate reliance on sourcing pretreated supplies, and in some instances permits {custom} printing of distinctive supplies offered by the designers, manufacturers, or end-consumers themselves.
Based mostly in Portugal, Blur gives full manufacturing providers to style manufacturers, from printing and embroidering, to sample improvement and prototype manufacturing, to full manufacturing of collections. It additionally gives direct-to-consumer and dropshipping providers, making high-quality achievement accessible to a big and rising buyer base.
Blur understood that whereas dye sublimation provided good, sturdy impressions for polyester and poly-blend sportswear, residence textiles, and gentle signage, there was rising demand for pure supplies. This drove them so as to add Kornit’s direct-to-fabric (imprinting rolls of fabric, to be reduce and sewn for numerous functions or as custom-designed material bought because it) digital print functionality, enabling a broad vary of product choices for his or her clients—together with the manufacturing of latest samples inside half-hour.
“Kornit is probably the most eco-friendly resolution on {the marketplace}, because it makes use of 100% biodegradable inks,” says Blur Founder and CEO Mariano Dias. “Our printers now run 24 hours a day. We will produce all volumes from one piece to giant portions, however our major order sizes are 500 items. Kornit’s printers give us whole flexibility, and the standard is simply excellent. As we speak, now we have some shoppers who solely wish to print with Kornit know-how due to that.”
“Complete flexibility, and the standard is simply excellent”
Based mostly in Portugal, Blur gives full manufacturing providers to style manufacturers, from printing and embroidering, to sample improvement and prototype manufacturing, to full manufacturing of collections. It additionally gives direct-to-consumer and dropshipping providers, making high-quality achievement accessible to a big and rising buyer base.
Blur understood that whereas dye sublimation provided good, sturdy impressions for polyester and poly-blend sportswear, residence textiles, and gentle signage, there was rising demand for pure supplies. This drove them so as to add Kornit’s direct-to-fabric (imprinting rolls of fabric, to be reduce and sewn for numerous functions or as custom-designed material bought because it) digital print functionality, enabling a broad vary of product choices for his or her clients—together with the manufacturing of latest samples inside half-hour.
“Kornit is probably the most eco-friendly resolution on {the marketplace}, because it makes use of 100% biodegradable inks,” says Blur Founder and CEO Mariano Dias. “Our printers now run 24 hours a day. We will produce all volumes from one piece to giant portions, however our major order sizes are 500 items. Kornit’s printers give us whole flexibility, and the standard is simply excellent. As we speak, now we have come shoppers who solely wish to print with Kornit know-how due to that.”
Subsequent-gen capabilities
Kornit’s state-of-the-art Presto MAX system adjustments the sport as the primary digital direct-to-fabric print system providing white-on-black impressions. It delivers 3D results, to emulate display, vinyl, embroidery, and different graphic results utilizing a single pigment-based print mechanism.
A digitised market wants digitised manufacturing capabilities. Applied sciences similar to screens and dye-sublimation have their place – however digital is a complementary resolution that permits self-expression (limitless designs, colors, and so on.), creates new alternatives, optimises manufacturing flooring operations (eliminating inefficiencies and wasteful overproduction), and higher aligns with e-commerce to reply the explosion of creativity happening worldwide. It handles extra complicated jobs and gives superior whole price of possession by producing extra jobs shortly, with minimal setup time and labour, whereas sustaining constant top quality. It solutions provide chain challenges by enabling localised on-demand achievement. And it’s cleaner, which is more and more vital to everybody, however particularly to youthful generations who spend in keeping with their values.
To be taught extra about creating new alternatives, rising your product line, and constructing a extra sustainable operation with transformative digital on-demand capabilities, go to Kornit.com.