3D printing of glass without sintering — ScienceDaily
A brand new course of developed on the Karlsruhe Institute of Know-how (KIT) permits printing of nanometer-scale quartz glass constructions straight onto semiconductor chips. A hybrid organic-inorganic polymer resin is used as feedstock materials for 3D printing of silicon dioxide. For the reason that course of works with out sintering, the required temperatures are considerably decrease. Concurrently, elevated decision permits visible-light nanophotonics. The researchers report in Science.
Printing of micro- and nanometer-scaled quartz glass constructions from pure silicon dioxide opens up many new purposes in optics, photonics, and semiconductor applied sciences. To date, processes have been based mostly on typical sintering. Temperatures required for sintering silicon dioxide nanoparticles are above 1100°C, which is way too scorching for direct deposition onto semiconducting chips. A group headed by Dr. Jens Bauer from KIT’s Institute of Nanotechnology (INT) has now developed a brand new course of to supply clear quartz glass with a excessive decision and glorious mechanical properties at far decrease temperatures.
Hybrid Natural-inorganic Polymer Resin as Feedstock
Bauer, who heads the Emmy Noether Junior Analysis Group “Nanoarchitected Metamaterials” at KIT, and his colleagues from the College of California, Irvine and the Edwards Lifesciences firm in Irvine current the method in Science. They use a hybrid organic-inorganic polymer resin because the feedstock materials. This liquid resin consists of so-called polyhedral oligomeric silsesquioxane (POSS) molecules, that are small cage-like silicon dioxide molecules outfitted with natural useful teams.
After cross-linking the fabric through 3D printing to kind a 3D nanostructure, it’s heated to 650°C in air to take away the natural parts. On the identical time, the inorganic POSS cages coalesce and kind a steady quartz glass microstructure or nanostructure. The temperature required for this function is barely half the temperature wanted for processes based mostly on sintering of nanoparticles.
Buildings Stay Steady Even beneath Difficult Chemical and Thermal Situations
“The decrease temperature permits the free-form printing of sturdy, optical-grade glass constructions with the decision wanted for visible-light nanophotonics, straight on semiconductor chips ,” Bauer explains. Other than a wonderful optical high quality, the quartz glass produced has glorious mechanical properties and will be processed simply.
The researchers from Karlsruhe and Irvine used the POSS resin to print numerous nanostructures, together with photonic crystals of free-standing, 97 nm huge beams, parabolic microlenses, and a multi-lens micro goal with nanostructured parts. “Our course of produces constructions that stay secure even beneath harsh chemical or thermal situations,” Bauer says.
“The INT group headed by Jens Bauer is related to the 3DMM2O Cluster of Excellence,” says Professor Oliver Kraft, Vice President Analysis of KIT. “The analysis outcomes now printed in Science are just one instance of how early-stage researchers are efficiently supported within the cluster.” 3D Matter Made to Order, or 3DMM2O for brief, is a joint Cluster of Excellence of by KIT and Heidelberg College. It pursues a extremely interdisciplinary method by combining pure sciences and engineering. It’s geared toward elevating 3D additive manufacture to the subsequent stage — from the extent of molecules as much as macroscopic dimensions.